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Blood Collection Tube Machine Automatic Production Line Overall Solution Provider.

HONGREAT Capping Machine for Blood Culture Bottle 1
HONGREAT Capping Machine for Blood Culture Bottle 1

HONGREAT Capping Machine for Blood Culture Bottle

Application: Capping for blood culture bottle.

Cap picking-up and put on bottle by vacuum.

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    HONGREAT Capping Machine for Blood Culture Bottle

    BCT-6

    HONGREAT Capping Machine for Blood Culture Bottle

    HONGREAT Capping Machine for Blood Culture Bottle 2

    Application: Capping for blood culture bottle.
    • Cap picking-up and put on bottle by vacuum.
    Main Technical Parameters:
    Production capacity 800-1,000pcs/h
    Cap size as per client samples
    Bottle size as per client samples
    Power 3.5KW/AC380V
    Overall dimension 2200mm×1450mm×1650mm
    图片 1 (4)
    图片 2 (7)

    Work Flow

    1贴标
    1. Labeling
    2装管
    2. Tube Loading
    3试剂添加
    3. Dosing
    4烘干
    4. Drying
    5加帽
    5. Cap Adding
    7真空压塞
    6. Vacuuming
    8装托盘
    7. Tube Transferring to Foam Tray
    9包装
    8. Sealing & Shrink Packing

    Advantage

    1-2
    01
    10 sets of high-precision ceramic rotary quantitative pumps, dosing volume adjustable, service life is doubled compared with other 5-nozzle system.
    100AB-5 (2)
    02
    Precision ceramic syringe pump for clot activator and sodium citrate, 10 nozzle. Volume can be adjusted on screen.
    100AB-5
    03
    Vacuum-assisted cap picking: capping unit + vacuum suction. Different from traditional plunger type cap picking method, avoid cap missing due to plunger wear, stability and reliability can reach 99.99%, more stable and durable.

    Comparison of Quantitative Ceramic Pump

     

    HONGREAT

    Other Pump

    Additive dosing volume

    • 20-40ul volume adjustable;
    • Tolerance: ±6%
    • Adapt to products with different process requirements, dosing volume adjustable.

    • Tolerance: ±5%
    • Factory default parameter, immutable, special products cannot be applied.

    Maintenance

    Ceramic quantitative core can be replaced by oneself, maintenance time takes only 1 hour, maintenance cost is only 35% compared with other’s.

    Ceramic quantitative core cannot be replaced, should be returned to the US factory for maintenance or scrapped. Maintenance interval takes as long as 3 months, maintenance cost is high.

    Turnkey Solution

     Technical training before production

     Production technology training

     PET tube & plastic cap injection molding solution

     Vacuum Blood Collection Tube Assembly System

     Purified Water Treatment System 

     Cleanroom design & Clean Room System

    023

    more than 20 years experience in manufacturing vacuum blood collection tube automatic production lines.

    logo1_39
    8,000+
    More than 8,000 square meters
    Has 3 factories with a total area of more than 6,000 square meters production plant.
    logo1_32
    230+
    230 clients
    Already supported over 230 clients for their BCT production projects in 39 countries.
    logo1_45
    18+
    18 patents
    We have more than 18 patents in blood collection equipment.

    Comparison of Vacuum Chamber

    图片 3 (6)
    HONGREAT
    All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.
    图片 4 (4)
    Others
    Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.

    Comparison of Numerical Control Vacuum System & Proportional Valve Vacuum System

    图片 5 - 副本 拷贝
    HONGREAT (SMC numerical control vacuum system)
    ● HONGREAT digital vacuum system, adjustable in units of Hpa, which is 10 times the accuracy of other vacuum systems.
    ● Applied with SMC Japan vacuum sensor and control system.
    ● HONGREAT digital vacuum system is stable and reliable after more than 10 years of verification and operation test.
    图片 5 拷贝
    Others
    Choose old, low-cost proportional valve vacuum control system, accuracy cannot be guaranteed after aging.

    fAQ

    1
    What is the warranty for your full automatic blood collection tube machines?
    12 month machine warranty (except vulnerable parts). Warranty time is based on goods receiving date or signing date of receipt form.
    2
    Is pre-setting function for production related parameters available?
    Yes, available.
    3
    Can you make password protection for parameter setting for the machine, to avoid mis-operation?
    Yes, we can do customization for your machine.
    4
    Do you provide machine onsite installation?
    Yes, we provide on-site machine installation and debugging service.

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