Blood Collection Tube Machine Automatic Production Line Overall Solution Provider.

Blood Culture Bottle Automatic Assembly Production Machine 1

Blood Culture Bottle Automatic Assembly Production Machine 2

Blood Culture Bottle Automatic Assembly Production Machine

Blood Culture Bottle · Production process

Luting agent spraying ▶ Drying ▶ Sensing film (gel) filling ▶ Drying ▶ Gamma sterilization ▶ Resin filling ▶ Culture medium filling ▶ Gas filling & vacuuming ▶ Capping (aluminium cap) ▶ Sterilization (High temp & pressure) ▶ Aseptic culture ▶ QC ▶ Labeling ▶ Packing

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Main Technical Parameters
Bottles sorting	• Sorting bottles to the next station
*Resin filling (35 nozzles)**	• 3*5 nozzles, 5pcs every time • Filling volume tolerance: 4±0.4g
Culture medium filling (6 sets Peristaltic pump)	• Filling volume: 35ml±0.1mL • With 6 pump • Medium tank volume: 30L
Automatic gas-filling, vacuuming & rubber adding (16 heads, with vibration bowl feeding)	• Automatic gas-filling & rubber adding • Rubber to be sorted by vibration bowl • Vacuum: ＜-95kpa • Vacuum tolerance: ±5% (not include bottle itself tolerance); • Number of times for gas-filling can be set on touch screen
Capping (with vibration bowl feeding)	• Cap to be sorted by vibration bowl

Work Flow

Tube loading -- Reverse tube detection -- Chemical filling (cell-free DNA/RNA liquid solution) -- Cap adding -- Vacuuming -- Test tube labeling (automatic removal for empty tube) --Packing (loading into foam tray) -- Sealing and shrink packing -- Finished product.

Our advantage

• Precision ceramic syringe pump for chemical filling, 10 nozzle. Volume can be adjusted on screen.

• Vacuum-assisted cap picking: capping unit + vacuum suction. Different from traditional plunger type cap picking method, avoid cap missing due to plunger wear, stability and reliability can reach 99.99%, more stable and durable.

Comparison of Vacuum Chamber

HONGREAT	Other Pump

• All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.	Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.

more than 20 years experience in manufacturing vacuum blood collection tube automatic production lines.

8,000+

More than 8,000 square meters

Has 3 factories with a total area of more than 8,000 square meters production plant.

230+

230 clients

Already supported over 230 clients for their BCT production projects in 39 countries.

18+

18 patents

We have more than 18 patents in blood collection equipment.

Comparison of Vacuum Chamber

HONGREAT

All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.

Others

Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.

Comparison of Numerical Control Vacuum System & Proportional Valve Vacuum System

HONGREAT (SMC numerical control vacuum system)

• HONGREAT digital vacuum system, adjustable in units of Hpa, which is 10 times the accuracy of other vacuum systems. • Applied with SMC Japan vacuum sensor and control system. • HONGREAT digital vacuum system is stable and reliable after more than 10 years of verification and operation test.

Others

• Choose old, low-cost proportional valve vacuum control system, accuracy cannot be guaranteed after aging.

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What is the warranty for your full automatic blood collection tube machines?

12 month machine warranty (except vulnerable parts). Warranty time is based on goods receiving date or signing date of receipt form.

Is pre-setting function for production related parameters available?

Yes, available.

Can you make password protection for parameter setting for the machine, to avoid mis-operation?

Yes, we can do customization for your machine.

Do you provide machine onsite installation?

Yes, we provide on-site machine installation and debugging service.

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