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Blood Collection Tube Machine Automatic Production Line Overall Solution Provider.

PRP Tube Production Overall Solution

PRP Tube Production Services

HONGREAT®  overall solution for PRP blood tube covering all aspect of services, include pre-production technology suggestions, workshop design, production technology, packaging technology, production equipment and raw materials. With over 20 years of experience & 18 unique patented technologies for blood tube production line, HONGREAT can support you to produce reliable, stable and high quality PRP tube.

Services Provided by HONGREAT for PRP Tube Production
 Technology suggestions before mass production;
  Workshop design & suggestions;
  Production technology for PRP tube;
  PRP tube production line;
  Customized packaging solution for PRP tube & related equipment;
  Raw materials (tube, label, rubber, cap, separation gel, chemical & packaging materials etc.);
  Injection machine & molding for plastic cap;
  PS tray & its production line.
PRP Tube Production Process
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Main Configuration Parameters
Production capacity 5000-6000pcs/h
Blood volume 8-13ml
Tube size Ø16X100mm, Ø16x120mm
Tube material PET/Glass
Cap material Plastic cap+rubber or rubber only
* Can be designed as per client requirement
 Technology Advantages

It's with accurate filling to ensure the product quality & reduce gel waste to save enterprise cost. Specially designed for blood collection tube, stable, reliable & easy for operation.

1. PRP Gel filling (Precision Gel Filling System, 10 Nozzles)
HONGREAT® newly developed precision gel filling system, especially designed for PRP tube. It's with accurate filling to ensure the product quality & reduce gel waste to save enterprise cost.
● Equipped with air bubble removing device

● With automatic gel loading system

● Equipped with PRP gel heating system

● Gel filling volume: 0.8-5g/pc, volume can be adjusted on HMI. Filling times can be set on HMI to get higher volume
2. Centrifuge to Remove Air Bubbles
For PRP tube centrifuging, to remove the air bubbles
● Max. RCF: 2250xg

● Max. Speed: 4000 r/min

● With touch screen, for easier operation

● Equipped with ac frequency motor, with high precision speed control, calculate the RCF value automatically

● With unique vibration damper, with best shock-absorbing

● With electronic lock, for better safety
3. Labeling (Optional: Online Printing)
HONGREAT® labeling machine is specially designed for blood collection tube, stable, reliable & easy for operation.
● Label type: transparent & opaque label

● Online printing system can be added if required, for online printing (ex. mfg. date etc )
4. Chemical Filling (Precision Ceramic Pump Filling System, 5 Nozzles)
HONGREAT® precision ceramic pump filling system, filling will not be affected by unstable air pressure, to ensure the accurate filling volume.
● Filling volume: 100-700ul / pc

● Tolerance: ±4%

● SMC servo control, for stable running

● Detection for reagent storage tank, automatic alarming once lack of reagent
 5. Vacuuming & Cap-pressing (Precision Numerial Control Vacuuming System)
HONGREAT® numerical control vacuum system (Patent): collect vacuum data from the vacuum chamber & analyze the data with the setting value automatically. The system will keep the vacuum degree as per the setting value until the cap is pressed, to ensure stable & equalized vacuum degree
● Vacuum degree is strictly as per the setting value, will not be affected by the voltage & air pressure

● Tolerance: ±3% (exclude tolerance of the tube itself)
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 Customized Packaging Solution
    
    
    
Installation, Training & After Sales Services
Value-added service
 Provide plant counselling service free of charge, including workshop planning and water electricity etc. related design service.

  Provide technical training for related blood collection tube production.
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