Product details of the tube cap assembly machine
Product Information
The careful design of tube cap assembly machine are totally made for the users' convenience. Product performance and quality are in line with industry specifications. While Hunan Hongreat Automation Equipment Co., Ltd. produces its own products, we can also sample or customize products according to the different requirements of our customers.
High Speed Cap Rubber Gasket Assembly Machine
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H36A
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High Speed Cap Rubber Gasket Assembly Machine
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![Tube Cap Assembly Machine - - HONGREAT 2]()
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Application: automatic combination for plastic cap and rubber stopper of blood collection tube.
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• Support for one size of cap & stopper (can be customized)
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Main Technical Parameters:
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Production capacity
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15,000~18,000 pcs/h
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Cap size
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Based on buyer’s sample
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Rubber size
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Based on buyer’s sample
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Rate of qualified product
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99％
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Power
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3KW/AC220V
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Air consumption
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0.3m3/min
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Overall dimension
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2400×1400×1600mm（L×W×H）
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7. Tube Transferring to Foam Tray
8. Sealing & Shrink Packing
10 sets of high-precision ceramic rotary quantitative pumps, dosing volume adjustable, service life is doubled compared with other 5-nozzle system.
Precision ceramic syringe pump for clot activator and sodium citrate, 10 nozzle. Volume can be adjusted on screen.
Vacuum-assisted cap picking: capping unit + vacuum suction. Different from traditional plunger type cap picking method, avoid cap missing due to plunger wear, stability and reliability can reach 99.99%, more stable and durable.
Comparison of Quantitative Ceramic Pump
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HONGREAT
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Other Pump
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Additive dosing volume
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• 20-40ul volume adjustable; • Tolerance: ±6% • Adapt to products with different process requirements, dosing volume adjustable.
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• Tolerance: ±5% • Factory default parameter, immutable, special products cannot be applied.
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Maintenance
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Ceramic quantitative core can be replaced by oneself, maintenance time takes only 1 hour, maintenance cost is only 35% compared with other’s.
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Ceramic quantitative core cannot be replaced, should be returned to the US factory for maintenance or scrapped. Maintenance interval takes as long as 3 months, maintenance cost is high.
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● Technical training before production
● Production technology training
● PET tube & plastic cap injection molding solution
● Vacuum Blood Collection Tube Assembly System
● Purified Water Treatment System
● Cleanroom design & Clean Room System
more than 20 years experience in manufacturing vacuum blood collection tube automatic production lines.
More than 8,000 square meters
Has 3 factories with a total area of more than 8,000 square meters production plant.
Already supported over 230 clients for their BCT production projects in 39 countries.
We have more than 18 patents in blood collection equipment.
Comparison of Vacuum Chamber
All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.
Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.
Comparison of Numerical Control Vacuum System & Proportional Valve Vacuum System
HONGREAT (SMC numerical control vacuum system)
● HONGREAT digital vacuum system, adjustable in units of Hpa, which is 10 times the accuracy of other vacuum systems. ● Applied with SMC Japan vacuum sensor and control system. ● HONGREAT digital vacuum system is stable and reliable after more than 10 years of verification and operation test.
Choose old, low-cost proportional valve vacuum control system, accuracy cannot be guaranteed after aging.
12 month machine warranty (except vulnerable parts). Warranty time is based on goods receiving date or signing date of receipt form.
2
Is pre-setting function for production related parameters available?
Yes, available.
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Can you make password protection for parameter setting for the machine, to avoid mis-operation?
Yes, we can do customization for your machine.
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Do you provide machine onsite installation?
Yes, we provide on-site machine installation and debugging service.
Company Advantage
• HONGREAT always gives priority to customers. Depending on great sales system, we are committed to providing excellent services covering from pre-sales to in-sales and after-sales.
• HONGREAT has a dedicated management team with strict style and high efficiency. Our team pays great attention to practical work and greatly supports our company to develop healthily in the long term.
• HONGREAT's location enjoys advantageous geographic condition with open and unimpeded traffic access. This creates convenience for us to deliver various in time.
Hello, if you are interested in HONGREAT's products or services, please call us. We sincerely invite customers from all walks of life to call us and cooperate with us!
