Product details of the blood collection tubes manufacturing machine
Product Description
blood collection tubes manufacturing machine is trusted by customers because of their high quality and excellent performance. The stability and safety of the product are outstanding. The product, with the rising popularity and reputation, wins a larger market share.
Automatic Non Vacuum Blood Test Tube Manufacturing Machine
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Main Technical Parameters
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Production capacity
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10,000-15,000 pcs/h
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Tube size
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Ø13*75mm, Ø13*100mm (available for PET, PP, Glass), can be customized
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Cap size
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As per client samples
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Control way
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Touch screen operation, PLC Control
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Dosing system
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10 sets of precision ceramic metering pump for EDTA K2/K3: 20-50ul±6%; 10 sets of precision syringe pump for BCA: 20-50ul±10% 5 sets of precision syringe pump for sodium citrate: 100-650ul±6%
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Drying system
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4 sets of “PTC” dust-free drying system
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Detecting system
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Reverse tube detection before additive dosing-spraying Alarm function in case of lack of foam tray storage.
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Configurations
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1) Tube loading + Reverse tube detection 2) EDTA/Heparin precision dosing (10 nozzles) 3) BCA (clot activator) precision dosing (10 nozzles) 4) Sodium citrate filling (5 nozzles) 5) Chemical drying (4 sets) 6) Cap capping (with electric bowl or vibration bowl cap feeding) 7) Cap-pressing 8) Foam tray loading
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Air consumption
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Max. 1m3/min; Air supply pressure P: 0.7Mpa≤P≤1Mpa
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Power
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25KW/AC380V
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7. Tube Transferring to Foam Tray
8. Sealing & Shrink Packing
10 sets of high-precision ceramic rotary quantitative pumps, dosing volume adjustable, service life is doubled compared with other 5-nozzle system.
Precision ceramic syringe pump for clot activator and sodium citrate, 10 nozzle. Volume can be adjusted on screen.
Vacuum-assisted cap picking: capping unit + vacuum suction. Different from traditional plunger type cap picking method, avoid cap missing due to plunger wear, stability and reliability can reach 99.99%, more stable and durable.
Comparison of Quantitative Ceramic Pump
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HONGREAT
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Other Pump
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Additive dosing volume
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• 20-40ul volume adjustable; • Tolerance: ±6% • Adapt to products with different process requirements, dosing volume adjustable.
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• Tolerance: ±5% • Factory default parameter, immutable, special products cannot be applied.
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Maintenance
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Ceramic quantitative core can be replaced by oneself, maintenance time takes only 1 hour, maintenance cost is only 35% compared with other’s.
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Ceramic quantitative core cannot be replaced, should be returned to the US factory for maintenance or scrapped. Maintenance interval takes as long as 3 months, maintenance cost is high.
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● Technical training before production
● Production technology training
● PET tube & plastic cap injection molding solution
● Vacuum Blood Collection Tube Assembly System
● Purified Water Treatment System
● Cleanroom design & Clean Room System
more than 20 years experience in manufacturing blood collection tube automatic production lines.
More than 8,000 square meters
Has 3 factories with a total area of more than 8,000 square meters production plant.
Already supported over 230 clients for their BCT production projects in 40 countries.
We have more than 18 patents in blood collection equipment.
Comparison of Vacuum Chamber
All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.
Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.
Comparison of Numerical Control Vacuum System & Proportional Valve Vacuum System
HONGREAT (SMC numerical control vacuum system)
● HONGREAT digital vacuum system, adjustable in units of Hpa, which is 10 times the accuracy of other vacuum systems. ● Applied with SMC Japan vacuum sensor and control system. ● HONGREAT digital vacuum system is stable and reliable after more than 10 years of verification and operation test.
Choose old, low-cost proportional valve vacuum control system, accuracy cannot be guaranteed after aging.
12 month machine warranty (except vulnerable parts). Warranty time is based on goods receiving date or signing date of receipt form.
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Is pre-setting function for production related parameters available?
Yes, available.
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Can you make password protection for parameter setting for the machine, to avoid mis-operation?
Yes, we can do customization for your machine.
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Do you provide machine onsite installation?
Yes, we provide on-site machine installation and debugging service.
Company Feature
• HONGREAT has a large number of outstanding professional talents, which lays a solid foundation for the development.
• Our company's sales network has not just spread all over the country, but also exported to North America, Europe, Southeast Asia and other countries and regions.
• HONGREAT is located in a place with beautiful environment and traffic convenience.
If you are in need for products of reliable quality and affordable price, please contact us at any time!
