Non Vacuum Blood Collection Tube Assembly Production Line
|
Main Technical Parameters
|
|
Production capacity
|
3,000-4,000 pcs/h
|
|
Tube size
|
Ø13*75mm, Ø13*100mm (available for PET, PP, Glass), can be customized
|
|
Cap size
|
As per client samples
|
|
Control way
|
Touch screen operation, PLC Control
|
|
Dosing system
|
4 sets of precision ceramic metering pump for EDTA K2/K3: 20-50ul±6%; 4 sets of precision syringe pump for BCA: 20-50ul±10% 4 sets of precision syringe pump for sodium citrate: 100-650ul±6%
|
|
Drying system
|
8 nozzles of “PTC” dust-free drying system
|
|
Configurations
|
1) Tube loading2) EDTA/Heparin precision dosing (4 nozzles) 3) BCA (clot activator) precision dosing (4 nozzles) 4) Sodium citrate filling (4 nozzles) 5) Chemical drying (8 nozzles) 6) Cap capping (with vibration bowl cap feeding)
|
|
Air consumption
|
Max. 1m3/min; Air supply pressure P: 0.7Mpa≤P≤1Mpa
|
|
Power
|
12KW/AC380V
|
7. Tube Transferring to Foam Tray
8. Sealing & Shrink Packing
10 sets of high-precision ceramic rotary quantitative pumps, dosing volume adjustable, service life is doubled compared with other 5-nozzle system.
Precision ceramic syringe pump for clot activator and sodium citrate, 10 nozzle. Volume can be adjusted on screen.
Vacuum-assisted cap picking: capping unit + vacuum suction. Different from traditional plunger type cap picking method, avoid cap missing due to plunger wear, stability and reliability can reach 99.99%, more stable and durable.
Comparison of Quantitative Ceramic Pump
|
|
HONGREAT
|
Other Pump
|
|
Additive dosing volume
|
• 20-40ul volume adjustable; • Tolerance: ±6% • Adapt to products with different process requirements, dosing volume adjustable.
|
• Tolerance: ±5% • Factory default parameter, immutable, special products cannot be applied.
|
|
Maintenance
|
Ceramic quantitative core can be replaced by oneself, maintenance time takes only 1 hour, maintenance cost is only 35% compared with other’s.
|
Ceramic quantitative core cannot be replaced, should be returned to the US factory for maintenance or scrapped. Maintenance interval takes as long as 3 months, maintenance cost is high.
|
● Technical training before production
● Production technology training
● PET tube & plastic cap injection molding solution
● Vacuum Blood Collection Tube Assembly System
● Purified Water Treatment System
● Cleanroom design & Clean Room System
more than 20 years experience in manufacturing vacuum blood collection tube automatic production lines.
More than 8,000 square meters
Has 3 factories with a total area of more than 8,000 square meters production plant.
Already supported over 230 clients for their BCT production projects in 40 countries.
We have more than 18 patents in blood collection equipment.
Comparison of Vacuum Chamber
All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.
Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.
Comparison of Numerical Control Vacuum System & Proportional Valve Vacuum System
HONGREAT (SMC numerical control vacuum system)
● HONGREAT digital vacuum system, adjustable in units of Hpa, which is 10 times the accuracy of other vacuum systems. ● Applied with SMC Japan vacuum sensor and control system. ● HONGREAT digital vacuum system is stable and reliable after more than 10 years of verification and operation test.
Choose old, low-cost proportional valve vacuum control system, accuracy cannot be guaranteed after aging.
12 month machine warranty (except vulnerable parts). Warranty time is based on goods receiving date or signing date of receipt form.
2
Is pre-setting function for production related parameters available?
Yes, available.
3
Can you make password protection for parameter setting for the machine, to avoid mis-operation?
Yes, we can do customization for your machine.
4
Do you provide machine onsite installation?
Yes, we provide on-site machine installation and debugging service.
Company Advantages
· HONGREAT blood collection tube making machine has attracting designs with consistency.
· As the stringent quality tests run through the whole production process, the quality of the product can be thoroughly assured.
· The product can be widely applied to different fields.
Company Features
· In the industry, HONGREAT has formed a systematic solution for blood collection tube making machine.
· HONGREAT has been always paying attention to the technological innovation.
· Hunan Hongreat Automation Equipment Co., Ltd. is able to make the right decisions for our customers. Ask online!
Application of the Product
Our blood collection tube making machine has been widely used in many industries.
We will communicate with our customers to understand their situations and provide them with effective solutions.
