Blood Collection Tube Machine Automatic Production Line Overall Solution Provider.

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 1

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 2

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 3

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 4

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 5

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 6

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 7

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 8

Modular Type Vacuum Blood Collection Tube Manufacturing Machine 9

Modular Type Vacuum Blood Collection Tube Manufacturing Machine

Product Description:

Modular Type Vacuum Blood Collection Tube Manufacturing Machine is used for medical disposable vacuum and non vacuum blood collection tube assembly. It includes: reverse tube detection, reagent/chemical spraying/filling (EDTA, clot activator, sodium citrate, lithium heparin, sodium heparin, fluoride, potassium oxalate), chemical drying, cap adding, vacuuming & cap pressing, foam tray loading.

Each modular can be run separately, flexible for new companies. All modular can be integrated in future once production capacity needs expanding.

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Modular Type Vacuum Blood Collection Tube

Manufacturing Machine

Main Technical Parameters
Production capacity	8,000-12,000 pcs/h
Tube size	Ø1375mm, Ø13100mm, Ø16*100mm (available for PET, PP, Glass), can be customized
Cap size	As per client samples
Control way	Touch screen operation, PLC Control
Dosing system	10 sets of precision ceramic pump for EDTA K2/K3: 20-50ul±6%; 10 sets of precision ceramic pump for BCA: 20-50ul±10% 5 sets of precision ceramic pump for sodium citrate: 100-650ul±6%
Drying system	3 sets of “PTC” dust-free drying system
Detecting system	Reverse tube detection before additive dosing-spraying Alarm function in case of lack of foam tray storage.
Vacuum degree	Numerical control for vacuum pressure, Frequency conversion control for vacuum pump
Configurations	1) Reverse tube detection 2) EDTA/Heparin precision dosing (10 nozzles) 3) BCA (clot activator) precision dosing (10 nozzles) 4) Sodium citrate filling (5 nozzles) 5) Chemical drying (3 sets) 6) Cap capping (with electric bowl or vibration bowl cap feeding) 7) NC vacuuming and cap-pressing 8) Foam tray loading
Air consumption	Max. 1m3/min; Air supply pressure P: 0.7Mpa≤P≤1Mpa
Power	20KW/AC380V

Work Flow

1. Labeling

2. Tube Loading

3. Dosing

4. Drying

5. Cap Adding

6. Vacuuming

7. Tube Transferring to Foam Tray

8. Sealing & Shrink Packing

Advantage

10 sets of high-precision ceramic rotary quantitative pumps, dosing volume adjustable, service life is doubled compared with other 5-nozzle system.

Precision ceramic syringe pump for clot activator and sodium citrate, 10 nozzle. Volume can be adjusted on screen.

Vacuum-assisted cap picking: capping unit + vacuum suction. Different from traditional plunger type cap picking method, avoid cap missing due to plunger wear, stability and reliability can reach 99.99%, more stable and durable.

Comparison of Quantitative Ceramic Pump

	HONGREAT	Other Pump
Additive dosing volume	• 20-40ul volume adjustable; • Tolerance: ±6% • Adapt to products with different process requirements, dosing volume adjustable.	• Tolerance: ±5% • Factory default parameter, immutable, special products cannot be applied.
Maintenance	Ceramic quantitative core can be replaced by oneself, maintenance time takes only 1 hour, maintenance cost is only 35% compared with other’s.	Ceramic quantitative core cannot be replaced, should be returned to the US factory for maintenance or scrapped. Maintenance interval takes as long as 3 months, maintenance cost is high.

Turnkey Solution

● Technical training before production

● Production technology training

● PET tube & plastic cap injection molding solution

● Vacuum Blood Collection Tube Assembly System

● Purified Water Treatment System

● Cleanroom design & Clean Room System

more than 20 years experience in manufacturing vacuum blood collection tube automatic production lines.

8,000+

More than 8,000 square meters

Has 3 factories with a total area of more than 8,000 square meters production plant.

230+

230 clients

Already supported over 230 clients for their BCT production projects in 40 countries.

18+

18 patents

We have more than 18 patents in blood collection equipment.

Comparison of Vacuum Chamber

HONGREAT

All-stainless steel integrated vacuum chamber to ensure no leakage for the vacuum, the service life exceeds 10 years.

Others

Others use aluminum alloy spliced vacuum chamber, vacuum leaks after 2 years usage.

Comparison of Numerical Control Vacuum System & Proportional Valve Vacuum System

HONGREAT (SMC numerical control vacuum system)

● HONGREAT digital vacuum system, adjustable in units of Hpa, which is 10 times the accuracy of other vacuum systems.
● Applied with SMC Japan vacuum sensor and control system.
● HONGREAT digital vacuum system is stable and reliable after more than 10 years of verification and operation test.

Others

Choose old, low-cost proportional valve vacuum control system, accuracy cannot be guaranteed after aging.

fAQ

What is the warranty for your full automatic blood collection tube machines?

12 month machine warranty (except vulnerable parts). Warranty time is based on goods receiving date or signing date of receipt form.

Is pre-setting function for production related parameters available?

Yes, available.

Can you make password protection for parameter setting for the machine, to avoid mis-operation?

Yes, we can do customization for your machine.

Do you provide machine onsite installation?

Yes, we provide on-site machine installation and debugging service.

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